Prototype to Mass Production in 7 days or less

Our proprietary process allows us to delivery fully formed final products at lightning speed.

REQUEST CONSULTATION

Prototype to Mass Production in 7 days or less

Our proprietary process allows us to delivery fully formed final products at lightning speed.

REQUEST CONSULTATION

Supporting  America's most critical industries

Automotive

High-Performance Lightweight Parts

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Automotive

High-Performance Lightweight Parts

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Unbeatable Speed
Our process cuts production time by as much as 10X.

USA Owned and Operated

With 100% of manufacturing completed in America

Top Quality Carbon Fiber

Exclusively top quality carbon fiber used in manufacturing.
Supported Materials
Material Application
Carbon fiber with structural foam cores Ideal for UAV airframes, sandwich panels, and load-bearing structures
Kevlar and carbon fiber hybrid layups Excellent for enclosures and areas needing high impact resistance
Polycarbonate Durable and moldable, used for transparent covers, shields, and impact-resistant parts
Fiberglass-reinforced plastics Affordable and adaptable, ideal for battery components due to non-conductivity and strength to weight benefits
PETG Easily thermoformed, commonly used in protective panels, displays, and light structural builds
ABS Popular for jigs, housings, and prototypes, simple to press and machine
HDPE Tough and chemical resistant, suited for durable, non-precision parts
HIPS Best for fast turn cosmetic or prototype pieces

At USA Composites, we don’t just manufacture carbon fiber parts, we redefine what’s possible with them.


Our proprietary production process allows us to deliver high-performance components 5–10 times faster than traditional suppliers, giving our clients a critical edge in fast-moving industries.


Regardless of your business sector, our expert team understands the demands of production focused industries and delivers ultra-lightweight, high-strength solutions at scale, without ever compromising precision or reliability.